2013 – 38th WIOA Queensland Water Industry Operations Conference and Exhibition
5 & 6 June, 2013 – Parklands on the Gold Coast
Hosted by: Queensland Urban Utilities, Gold Coast City Council, Seqwater, and Unitywater.
Prime sponsors: Automation Group, Acromet, Peerless Industrial Systems and Xylem.
The following papers are listed in order of the conference program
LIME SYSTEM UPGRADE AT BUNDAMBA ADVANCED WATER TREATMENT PLANT Scott Johnson – Veolia Water
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The original system was designed to be a two lime silo batching system, used to stabilise the 66 MLD of RO permeate. The high lime slurry batch concentration (a minimum of 4%) resulted in an unreliable and unstable dosing system, with frequent blockages, equipment failures, instrument failure and regular cleaning out of the Treated Water Tank’s feed well. Varying production rates amplified the systems shortcomings, as well as creating difficulty controlling chlorine and pH levels in the final product water. The plant design did not allow for a duty/standby configuration of critical equipment and the automatic flushing of the slurry dosing system after shutdown.
The physical of the original system created safety issues, such as trip hazards, manual handling problems and flexible dosing hose failure. After implementing pipework and control modifications, only one lime batching system is required for full plant production of 66 MLD.
The plant reliability and maintenance requirements are also improved with reducing slurry dosing pipe size from 50 mm to 25 mm dia., eliminating lime build up and blockages, trip hazards and manual handling problems. In addition, the batch concentration of the slurry can be reduced down to 1.5%, improving reliability of downstream instruments and final water quality.
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CHALLENGES OF EFFECTIVE HEALTH AND SAFETY TRAINING Mick Clewes – North East Water
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For North East Water, as with many other organisations, the challenge was compounded by having valued long term employees with experience gained over many years, in some cases over thirty years in the water industry.
The issue was to find methods of continually providing information, instruction and training that did not make staff feel they were being made to “suck eggs” and that was seen as a value added addition to their careers.
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OPERATOR’S FRIENDS, STREAMING CURRECT DETECTOR Shane Dunne – Cassowary Coast Regional Council
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The raw water is sourced from the Johnstone River and the raw water quality can vary, particularly in times of Rain events, Cyclones and flooding. Turbidities range from 2NTU in dry times and can increase up to ranges of 150, 300, 500 NTU and can last for a couple of weeks depending on the weather.
This puts extra strain on the treatment plant to continually provide good quality treated Potable water.
This paper covers the investigation into the use of a Streaming Current Detector on raw water that the plant draws from. It discusses the trial which confirmed the benefits of installing and outlines the cost savings in both chemical and labour resulting from this work.
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BENEFICIAL USE OF BIOSOLIDS ON AGICULTURAL LAND IN THE BUNDABERG REGION Brett Kronk – Bundaberg Regional Council
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OPTIMISATION OF A WATER TREATMENT PLANT FOR FLOOD CONDITIONS John Granzien & Gene Heffernan – Seqwater
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The purpose of this paper is to create within the readers mind an insight into what we had as far as appropriate process technology available to us before and during 2011, and what was achieved with a lot work, time and money to prepare us for the subsequent 2013 flood event. Upgrades to the Lowood Water Treatment Plant after the 2011 floods resulted in the plant managing raw water turbidity levels in excess of 9,000 ntu. This contributed to Seqwater’s overall operational resilience in its ability to effectively manage extreme weather events.
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PRACTICAL CONSIDERATIONS OF APPLYING UV TECHNOLOGY FOR REUSE WATER DISINFECTION Wayne Lem – Trojan Technologies
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Ultraviolet (UV) disinfection is effective in controlling a broad spectrum of pathogens including chlorine-resistant Cryptosporidium. It is also environmentally friendly in that no harmful by-products are formed. UV disinfection of wastewater for reuse purposes has been successfully applied for decades in large scale treatment plants in North America and recently on a global scale.
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PERFORMANCE OF ROTARY FAN PRESS FOR SLUDGE DEWATERING William Smith – Logan City Council
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This paper will discuss the process involved and the performance of the portable rotary fan press and analysis of dewatered sludge consisting of 12-13% of solids. The concentration of TN, NH3, and TP in dewatered sludge is 46000 mg/kg, 930 mg/kg and 70000 mg/kg respectively. Quantitative analysis of generated Biosolids, Operational experience, including advantages and disadvantages, on this dewatering facility will be presented in this paper.
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VOCATIONAL PLACEMENTS AND OPERATOR CAREER PATHWAYS DISCUSSION Tracie Regan – Wide Bay Institute of TAFE
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The potential issue with this approach and the recognition of an aging workforce means opportunities for new and younger operators remain very limited. Vocational placements for students may enhance workforce development strategies and succession planning in regional areas of QLD. This discussion will explain training packages, vocational placement in QLD, the difference between vocational placements and work experience students, and workforce development planning. WBIT intends to gauge the level of support from industry in this strategy through completion of a survey of participants.
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CHEMICAL DOSING SYSTEMS. NOT ALL PLASTICS ARE SUITABLE Gary Dinse – Hydramet
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MEETING THE PETROLEUM AND GAS (PRODUCTION AND SAFETY) LEGISLATIVE REQUIREMENTS OF TREATING SLUDGE WITH ANAEROBIC DIGESTION Todd Chapman – City of Gold Coast
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Anaerobic digestion – biogas is produced in purpose-designed, above-ground tanks or in ponds to optimise the gas-producing decay process from human and other organic waste.
Landfill – biogas is produced by allowing natural decay to occur within a landfill site where gas is produced and then extracted.
The Petroleum and Gas (Production and Safety) Act 2004 and the Petroleum and Gas Regulation 2004 govern the safe operation and management of biomethane gas installations. Biomethane, including gas produced from waste disposal tips and treatment of sewage, is defined as petroleum and fuel gas under the Petroleum & Gas Act and the Regulation. As such treatment plant owners and operators must be aware of their responsibilities in accordance with the Act.
This paper describes the issues encountered by Allconnex Water/Gold Coast Water/Gold Coast City Council in our endeavours to comply with the Act and Regulation relative to the construction of a new digester at Coombabah Treatment Plant and the retrofitting of a 35-year-old digester at Elanora Treatment Plant.
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RECOVERY OF OXLEY CREEK SEWAGE TREATMENT PLANT (STP) POST FLOOD EVENT IN 2011 Bill Collie – Queensland Urban Utilities
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Return Activated Sludge (RAS) from FST’s (Final Settling Tank) was returned to the bioreactors. This conserved the biomass allowing us to re- start the process after the flood. The flood water inundated the HV room, main inlet pump station, blowers, UV disinfection, and advanced biosolids treatment facility (Thermal Hydrolysis, Digesters, chemical dosing system and Centrifuges).
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WIOA QUEENSLAND ADVISORY COMMITTEE REPORT Marcus Boyd – Committee Chairman
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This committee was established at a meeting held at the SMEC offices in Brisbane in September 2011, where representatives from a wide cross section of the state were present and fully supported the implementation of a Queensland advisory committee.
Jason Krzciuk, who was employed with Seqwater at the time was appointed as the first Chairman of the Advisory Committee. He has since moved to Origin Energy. Marcus Boyd from Toowoomba Regional Council took over the role from Jason in September 2012 and is the current Chairperson. His term will conclude in September 2013 where the position will again be open for the next appointment. The only criteria to be on the Advisory Committee is to be a WIOA Member and be employed within Queensland.
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NON-INVASIVE REHABILITATION TECHNOLOGIES Ed Ahern – Nuflow Technologies 2000
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Over time, pipe systems can develop problems, begin to fail and require attention. Replacing those pipes comes with the need to dig through roads and footpaths, which can be very time-consuming, costly and disruptive.
However, this can be avoided by using non-invasive technologies equivalent to angioplasty to clear pipes and install their version of a stent in order to rehabilitate failing lines and provide structural rehabilitation to weakened areas.
This paper evaluates the benefits of using non-invasive pipe lining technologies to repair damaged pipes and compares these methods to the “excavate and replace” methods traditionally used.
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GOVERNMENT SKILLS AUSTRALIA REPORT Susan Peisley – Government Skills Australia
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The mandate of Australia’s Industry Skills Councils is to bring together industry, educators and governments and unite them on a common industry-led agenda for action on skills and workforce development.
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WETALLA SOLAR HALL OPERATIONS – 5 YEARS ON James Coonan – Toowoomba Regional Council
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Before the plant upgrade, the Wetalla Stage 4 plant was producing about 1500 tonnes per month which was transported to the Thiess reclamation site at Swan Bank. The biosolids processed from the aerobic digesters had about 12.5% solids concentration and were stored in a clam bottomed silo for loading into semi-trailers and transport from site for beneficial reuse.
The commissioning began well but eventually problems surfaced, not with the actual belt presses but with the associated processes. Over the last 5 years we have made several improvements on the initial design. While the system does run efficiently, there is still room for improvement, and lessons to be applied in the design of future developments.
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METHODS FOR ESTIMATION AND COMPARISON OF ACTIVATED SLUDGE SETTLEABILITY Imraan Yousuf – Gold Coast City Council
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TELECOMMUNICATIONS V’S WATER UTILITIES – NATURE STRIP CONGESTION Leigh Trevaskis – Riverina Water County Council
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These costs and a number of other incidences resulted in us posing the question “why we have no rights on the nature strip, when The Telecommunications Act 1997 gives telco’s the right to do whatever they want?” Water utilities have to work with the largest & least flexible material of all utilities on the nature strip, yet we are the ones with no rights when it comes to installing and maintaining our asset. With the NBN rollout having just started in Wagga, this situation is only going to get worse, going by our first experience with NBN Co.
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CHILDREN’S HOSPITAL CFD CHLORINATION TANK ANALYSIS Franz Jacobsen – Engys
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An innovative low cost CFD modelling technique that incorporates ‘passive scalars’ allows the designer to introduces a tracer to the CFD model which results in quantitative performance indicators such as baffle factors and Residence Time Distribution (RTD) curves. For large un-baffled tanks the commonly used characteristic contact time (t10) method may lead to misleading results regarding baffle factors. Alternative means of assessing tank performance and contact time will be discussed. In addition to confirming tank design, this new low cost CFD method is frequently used to model pump wet-wells, drop structures, energy dissipation structures, spillways and weirs.
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OPTIMIZING BIO-P PERFORMANCE IN BNR PROCESSES Michael Thomas – Unity Water
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Therefore, in order to achieving reliable biological phosphorus removal it is necessary to control multiple factors within the optimum range, including providing an adequate supply of propionate, or an alternative substrate such as molasses that can be readily fermented to propionate. This paper consolidates experiences gained from many biological nutrient removal (BNR) plants including Noosa STP, in combination with supporting evidence from a literature review, to provide guidance to operators to optimize bio-P processes.
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