5 & 6 September 2012, Bendigo Exhibition Centre, Bendigo
Proudly Supported by: Victorian Regional Water Corporations represented in 2012 by East Gippsland Water & Gippsland Water, Automation Group, Acromet, Peerless Epigen, Xylem and Australian Water Association.
The following papers are listed in order of the conference program
WHEN ALL THE DUCKS LINE UP: CASE STUDIES ON HITS AND VERY NEAR MISSES Leanne Wells – Department of Health
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MERRIJIG SEWAGE PUMP STATION REPLACEMENT DUE TO ODOUR PROBLEMS Phillip Powell – Goulburn Valley Water
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The Merrijig sewage pump station was a high potential odour risk and was rated high on GVW’s Annual Sewer Odour Network Management Program report in 2010/2011. This pump station was replaced in 2002 with in situ concrete and epoxy lining. Due to the high odour risk rating, the poor structural condition of the wet well, the rapid deterioration and imminent failure, the wet well not only required replacement but the new material type required investigation.
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MANAGING CRITICAL ASSET CHANGES/OUTAGES THROUGH OPERATIONAL CHANGE CONTROL PLAN (OCCP) PROCESSES Rhett Chapman – Yarra Valley Water
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Significant development along the Hume Corridor, and the construction of a new arterial road brought about the need to relocate a critical fitting, requiring the main to be shut down. This provided a fantastic development opportunity for an inexperienced operator.
This system has several, flexible modes of operation not previously used. Most significantly for this outage was the Craigieburn pump station reservoir by-pass mode, which provides the only alternate supply to this area, should the reservoir outlet main be unavailable. This operating mode is highly dependent on the reliability and redundancy of the distribution network, which forms the ‘backbone’ for the alternate operating mode.
This alternate operation required extensive field checking and trialling to ensure our customer service levels could be maintained during this extended period. Coordination of resources from Yarra Valley Water (YVW), Lend Lease (YVW’s Maintenance Contractor) and sub-contractors was required during both the trial and actual shutdowns.
Following weeks of planning and trialling the shutdown went ahead in February 2012. Through the rigorous use of YVW’s OCCP process, a shutdown with the potential to disrupt supply to thousands of customers was executed seamlessly, resulting in no customer complaints or system issues within the Hume Corridor.
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MANAGEMENT OF GOULBURN VALLEY WATER ASSETS DURING HIGH RAINFALL EVENTS AND FLOODS Rodd O’Donnell & Gino Russo – Goulburn Valley Water
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The Central Operations and Maintenance (O&M) team at GVW has optimised the way in which the sewer pump stations in Shepparton operate during a heavy rainfall event. Three catchments that experience regular sewer spills during heavy rainfall were identified, and a control program put into place to manage sewer pump station run times. This has resulted in the elimination of sewer spills from these sites.
Flooding in the town of Numurkah threatened a number of GVW assets, in particular the sewer system. The Northern Operations team responded quickly and proactively to protect assets and minimise the impact of the floods on customers, resulting in no customer complaints relating to the sewer system for the duration of the flood.
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FIELD TESTING ALGAE TREATMENT OPTIONS FOR CLASS B & C RECYCLED WATER LAGOON STORAGES David Diaz & Shane Smith – Yarra Valley Water
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The control methods were trialled in four separate recycled water lagoons with another lagoon used as the control. Water level and blue-green algal counts were recorded weekly during the peak reuse summer season in 2011/12. Results suggested algae levels were somewhat controlled throughout the trial period in most lagoons when compared to the control water body, with algae growth occurring only when environmental factors sharply altered. Various external factors during the course of the trial decreased the confidence in determining the effectiveness of the algae treatment methods.
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DAFF AIR DISPERSION REVAMP Wesley Wilkie – Goulburn Valley Water
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DAF(F) is a well-established and a popular water treatment process. One of the emerging challenges for DAF(F) treatment plant operators is optimising the DAF process to improve the quality of subnatant water entering the filter and the performance of the DAF(F) when experiencing relatively high turbidity raw water (>60 NTU).
Operators have undertaken a number of process improvements relating to the location and operational control of a streaming current meter; the dosing of coagulants; extensive trial work associated with recycle rates, supernatant return, dispersion control valve configurations and filter control.
There has been a wide variability in the performance of the DAF system. This paper seeks to explain key aspects of work undertaken at the Shepparton WTP to improve the DAF process, in particular improvements relating to producing high quality subnatant water. The paper also details what can be expected from DAF performance and some known problems with DAF systems. The aim here is also to provide some background on levers that may be available to operators of DAF plants to optimise the performance of existing assets using our experience at Shepparton WTP as a guide.
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IMPROVING WASTEWATER TREATMENT LAGOON DESLUDGING THROUGH USE OF HYDROGRAPHIC SURVEYS Stephen Howe & Steven White – SMEC Urban
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Confirming sludge depths, densities and quantities can have many benefits, such as optimised operations, and better forward planning and budgeting. Cost savings can also be achieved through deferring de-sludging or de-silting until needed. This can be achieved by use of modern hydrographic surveys which incorporate traditional survey methods, GPS technology, a hydrographic echosounder and a Portable Suspended Solids Monitor to determine the percentage of solids, sludge blanket interfaces and depths.
These surveys are non-invasive and can normally be done concurrently with lagoon treatment operations, and over time be used to build up deposition history and predictive trends.
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CHALLENGES OF MEETING COMMUNITY EXPECTATIONS IN WATER QUALITY PROJECTS Aaron Sewell – North East Water
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Potentially, NEW could have simply added chlorine to the water supply, however continued to consult and work with the community to ensure the best solution for both parties could be achieved. With ongoing strong opposition to chlorine, NEW made commitment to construct a multiple barrier WTP with emphasis on ensuring a low and consistent dose of chlorine.
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ARSENIC REMOVAL IN REMOTE COMMUNITIES – USING MEDIA ADSORPTION Mei-Leng Yau – Parsons Brinckerhoff
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At some places in Western Australia, arsenic levels in community water supplies exceed the level set in the ADWG. This paper discusses the options available for removing arsenic, and their suitability for extremely remote communities.
The final design was based on installing adsorption media in a 3.0 m shipping container, to maintain a minimal footprint and protect the plant from the environment.
When exhausted, the adsorption media is removed from the vessel and either stored on site to minimise disposal costs or disposed of safely, once a year, into land fill.
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THEODORE FLOOD RECOVERY Alistair Cumming & Col Kirkegaard – Banana Shire Council
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A land of sweeping plains
Of rugged mountain ranges
Of droughts and flooding rains
And that is how 2010 ended and 2011 started – with the flooding rain bit.
It was water water everywhere and not a drop to drink.
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USE OF AN SRT CALCULCULATOR TO ASSIST WITH WASTEWATER TREATMENT PLANT OPERATION Sonya Trimmer – AWT Water
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A spreadsheet-based SRT calculator was developed for the Colac Water Reclamation Plant (WRP) to account for all these factors. The aim was to produce a simple tool that was easy to use and provided operators with information on the current sludge age, the wasting set points required to reach a targeted sludge age, and also provided a direct correlation between the MLSS observed within the reactors and the SRT. This paper discusses the theory behind the development of the SRT calculator, how it was customised to the Colac WRP, and the experiences of the operator using it in actual operation.
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AFTER THE VICTORIAN FLOODS: IMPACTS OF RAW WATER QUALITY CHANGES ON MICROFILTRATION PLANTS Dr Kathy Northcott – Veolia Water Australia
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At around the same time as these extreme rain events occurred, the Veolia Bendigo operations team was involved with the change-out and upgrade of the entire membrane inventory across the three sites. The raw water quality changes, coupled with a new type of membrane and new chemical cleaning systems, posed challenges for the team to understand the most effective means of managing the raw water quality and maintaining membrane performance.
This paper will describe the impact of the changed raw water quality on the newly installed membranes, and compare and contrast the performance of PP membranes and PVdF membranes under these water quality conditions.
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CORROSION OF AN ASBESTOS CEMENT SEWER RISING MAIN DUE TO HYDROGEN SULPHIDE Colin Bowker – Westernport Water
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Samples of the repaired sections were inspected and corrosion of the top of the pipe from the inside, was evident. The cause was attributed to sulphide attack in the gas head space above the sewage in the section of main where only part full flow was ocurring. The difference in pipe condition between the invert and obvert was due to the regular rinsing of accumulating acids from the invert only. Other samples of the rising main prior to the crest, revealed an AC pipe in perfect condition.
Westernport Water has another similar rising main that is planned for inspection in 2012. It is believed that other water corporations may also have asbestos cement or cement lined rising mains that are subject to this mechanism of corrosion.
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MIMS IS COMING – LOOK BUSY! Jacqueline Jeffrey – Wannon Water
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This paper outlines the process in which MIMS has been implemented to field operators in Systems Operations at Wannon Water. It also explores the objectives and benefits in transitioning from a paper based process to delivering all respective maintenance findings and reporting online.
MIMS was rolled out on 20 February 2012 at Wannon Water in the Systems Operations Team and looks to expand to further teams within Wannon Water. Systems Operations is split up in to 3 teams being Central, East and West. Within these teams there are currently 29 tough book laptops in the field as well as 34 field operators using MIMS.
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TOWARDS A NATIONAL WATER OPERATORS CERTIFICATION SCHEME Susan Peisley – Government Skills Australia
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It was explained to me like this – you need to have a 4 year trained licensed electrician to come into your workplace or home to fix a power point but there is no requirement for someone who operates a water plant that could impact a whole communities drinking water and their health.
This framework introduces a minimum competency standard for operators across all states and territories by aligning skills, knowledge and competency requirements to VET standards. It also ensures there is a requirement for on-going maintenance and development of skills and knowledge.
This project has been funded by the National Water Commission and was carried out by Government Skills Australia. The project commenced in June 2011 and the final report was delivered to the Water Commission on April 2012. At this stage the framework is only a proposal what is adopted and when is yet to be decided.
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CHALLENGES OF EFFECTIVE HEALTH & SAFETY TRAINING Michael Clewes – North East Water
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For North East Water, as with many other organisations, the challenge was compounded by having valued long term employees with experience gained over many years, in some cases over thirty years in the water industry. The issue was to find methods of continually providing information, instruction and training that did not make staff feel they were being made to “suck eggs” and that was seen as a value added addition to their careers.
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EVOLUTION OF CHEMICAL DOSING CONTROL AT DUNGOG WTP Gerard Le Breton – Hunter Water Australia
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Raw water turbidity can vary between 1 NTU to as high as 120 NTU. As Dungog WTP is a direct filtration process, these rapid turbidity changes put a lot of strain on the filters and therefore create a need for adaptable coagulation and flocculation dosing systems. The direct filtration process commissioned for Dungog WTP incorporated automatic adjustment of coagulant and coagulant aid polymer dosing based on raw water turbidity. There is also the capability to dose hydrated lime to adjust coagulation pH during periods of elevated turbidity. Over the ensuing years and after multiple challenging high turbidity events, a range of strategies have been employed to optimise and fine-tune monitoring and control of chemical dosing systems with the aims of better managing raw water quality risk, improving treated water quality performance, minimising capital and operating costs and ensuring the safety of treated water to a high volume of public consumers.
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